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Tier-1 Condiment & Food Service Co-Packers: Specifically designed for industrial contract manufacturers and food service suppliers (such as those partnering with major condiment brands) running high-volume, multi-shift production for single-serve ketchup, mustard, and mayonnaise sachets.
Premium Sauce & Viscous Liquid Formulators: Optimized for rapid, automated multi-lane four-side seal sachet filling of tomato ketchup, BBQ sauce, salad dressings, liquid concentrates, and specialized viscous food oils.
High-Mix Low-Volume (HMLV) Contract Packaging Lines: Perfect for shared shop floors requiring continuous operation with quick, hassle-free line clearance, rapid CIP washdowns, and total sanitization between shifting multi-client formulas.
Global Food Safety & Hygiene Compliant Facilities: An exceptional asset-multiplying system built to pass the most stringent FDA and GMP food safety audits for liquid packaging lines.
Advanced Multi-Lane Rotary Piston Pump Matrix: Outfitted with an independent multi-lane volumetric dosing array, driven by high-torque mechanics. It delivers micro-gram filling accuracy across all lanes, specifically engineered to process highly viscous, non-free-flowing ketchup and sauces smoothly.
Pneumatic Anti-Dripping Shut-Off Nozzle Assembly: Each individual packaging lane is integrated with a custom-engineered mechanical suck-back anti-dripping nozzle valve. This mechanism cleanly cuts off fluid flow instantly at the termination of each dose cycle, ensuring a pristine four-side sealing boundary completely free of liquid contamination.
Sanitary Jacketed Heat-Retention Hopper with Agitator: Features a double-walled, jacketed SUS316 stainless steel hopper with constant thermal heating and heavy-duty mechanical mixing paddles, reducing product viscosity for uniform, unrestricted fluid velocity at high speeds.
Full Sanitary Build & CIP Clean-Ready Interface: The complete rigid chassis, product delivery pipelines, and contact valves are built from premium sanitary SUS316 stainless steel. Features sanitary tri-clamp quick-release couplings for efficient CIP washdowns or dry strip-downs to eliminate cross-batch flavor carryover.
High-Speed Servo-Driven Web Slitting & Pulling Array: Utilizes dual high-torque servo motors to pull, slit, and guide a single wide film roll into multiple perfectly uniform narrow parallel strips simultaneously, securing optimal sealing alignment at maximum speeds.
Global Open-Architecture Control Infrastructure (MOQ = 1): Fully integrated with premium international electronics (Siemens PLC/HMI, SICK registration photo-eyes, Omron temperature controls) for continuous, high-speed millimeter-accurate operation. Minimum Order Quantity: 1 Unit.
The Dession Solution: High-viscosity sauces naturally tail when dropped vertically at high speeds, trapping liquid inside the weld zone and ruining seal integrity. Dession integrates synchronized pneumatic active suck-back anti-dripping valves on each nozzle. The valve snaps shut and reverses capillary action instantly at the end of every drop, keeping the seal zone 100% bone-dry.
The Dession Solution: Cleaning stubborn, sticky sauces out of complex pipelines can take hours, severely draining co-packing plant OEE. Our cGMP-compliant open-frame structure features standard sanitary tri-clamp mechanical joints and an active CIP connection, trimming full-line clearance down to 15 minutes.
The Dession Solution: We protect continuous multi-shift factory schedules by offering 24/7 dedicated remote engineering support fully synchronized with North American business hours, backed by globally standardized components for simple local maintenance.