Multi-Lane Energy Gel Pouch Machine for Particulate-Rich Nutritional Gels

Multi-Lane Hand Sanitizer Sachet Machine with Anti-Explosion Safety Standards

Industrial Multi-Lane Sachet Line with ATEX-Compliant Electricals & Precision Anti-Dripping Dosing

Target Industries & Applications | Who We Serve

• Tier-1 Healthcare & Sanitation Co-Packers: Specifically designed for industrial contract manufacturers (such as those partnering with major hygiene brands in North America) requiring certified safe production for alcohol-based liquid sachets.

• Personal Care & Antiseptic Formulators: Optimized for the automated, high-speed four-side seal filling of high-concentration alcohol sanitizers, antiseptic gels, and isopropyl-based hygiene solutions.

• Explosion-Proof Compliance Facilities: An essential asset for facilities operating under strict NEC/ATEX explosion-proof requirements for hazardous or flammable liquid packaging lines.

• High-OEE Multi-Recipe Contract Lines: Engineered for high-frequency changeovers, utilizing rapid CIP-ready sanitary components that ensure formula integrity and zero cross-contamination.
  

Technical Specifications & Engineering Highlights

• Anti-Explosion Electrical Infrastructure: Equipped with explosion-proof (Ex-rated) motors, static-dissipative components, and hermetically sealed electrical enclosures to prevent ignition sources, meeting international ATEX/NEC safety standards for handling flammable liquids.

• Precision Volumetric Piston Dosing Matrix: Each lane features an independent, high-accuracy piston pump designed to handle low-viscosity alcohol solutions without evaporation or leakage, maintaining volume uniformity across all lanes.

• Anti-Dripping Sanitary Nozzle System: Integrated with mechanical suck-back anti-dripping valves that prevent alcohol trailing. This ensures the four-side seal area is strictly free of liquid residue, guaranteeing 100% airtight, leak-proof sachet integrity.

• Full SUS316/304 Sanitary Compliance Build: The complete rigid chassis, product delivery pipelines, and contact valves are built from premium sanitary SUS316 stainless steel with mirror-polish finishing, meeting FDA/GMP requirements.

• CIP-Ready Architecture: Designed with sanitary tri-clamp quick-release couplings, allowing for fast, residue-free Clean-In-Place (CIP) operations to prevent contamination between different batches.

• Global Open-Architecture Control Infrastructure (MOQ = 1): Fully integrated with premium international electronics (Siemens PLC/HMI, SICK registration photo-eyes) for high-speed operation. Minimum Order Quantity: 1 Unit.

Overcoming Plant Vulnerabilities | Solutions for US Co-Packers

Pain Point 1: Flammable Liquid Compliance and Explosion Hazards

• The Dession Solution: We provide an integrated anti-explosion package that includes ATEX/Ex-rated motors and specialized grounding kits to eliminate static buildup, ensuring your facility remains compliant with local fire safety and insurance audits.

Pain Point 2: Evaporation and Dripping Leading to Packaging Integrity Failures

• The Dession Solution: Alcohol-based sanitizers evaporate rapidly. Our proprietary pneumatic "snap-cut" nozzles ensure that no droplets linger on the sealing area, preventing the brittle seams and leaks that typically plague standard liquid baggers.

Pain Point 3: Technical Support and Integration for High-Speed Lines

• The Dession Solution: We protect your multi-shift throughput by providing 24/7 dedicated remote engineering support fully synchronized with North American business hours, ensuring rapid response for your technical maintenance team.