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Large-Scale Condiment Manufacturers: A comprehensive, "Turnkey" automated solution designed for high-volume production lines (chili sauce, ketchup, mayonnaise, curry, pastes). Integrates liquid filling and precision labeling into a continuous, high-speed flow.
Global Food Processing Plants: Optimized for manufacturers seeking to modernize aging lines. Minimizes manual intervention, reduces labor costs, and maximizes throughput consistency in complex sauce bottling environments.
Integrated Automation Strategy: The system seamlessly connects high-precision piston/volumetric fillers with labeling engines, ensuring labels are applied only after the bottle is capped and cleaned—perfect for maintaining pristine bottle aesthetics.
Retail-Ready Quality Assurance: Delivers world-class packaging quality, ensuring every bottle meets the strict retail standards of US, EU, and global premium markets.
Integrated "Synchronized" Flow Control: Features a unified Siemens PLC control architecture that manages the entire line, from automated unscrambling to filling, capping, and high-speed labeling, ensuring zero bottle collision or buffer jams.
Precision Volumetric Filling & High-Speed Labeling Engine: Utilizes advanced servo-driven technologies in both modules. Accuracy: Filling (±0.5%) & Labeling (±1mm), ensuring consistent performance even at speeds exceeding 60-100+ BPM (bottles per minute).
"Oil-Mist & Moisture" Resistant Design: Built with SUS304/316L stainless steel and IP65-rated components, specifically engineered to withstand the challenging, oil-rich environments typical of sauce processing facilities.
Modular "Quick-Change" Format Adjustment: Utilize digital-dial settings and tool-less modular tooling to switch between different jar/bottle sizes or label positions in under 15 minutes.
Global Open-Architecture Infrastructure (MOQ = 1): Built for durability and scalability. Minimum Order Quantity: 1 Unit.
The Dession Solution: By utilizing a centralized PLC-controlled conveyor system, we synchronize the speed of filling, capping, and labeling, preventing the common "log-jam" issues found in multi-vendor integrated lines.
The Dession Solution: The line includes a high-pressure air-jet cleaning unit before the labeling station, ensuring the bottle surface is completely free of sauce residue, oil, or debris before the label is applied.
The Dession Solution: Our "Turnkey" modular design allows for 15-minute format changes. Your operators can pivot from a small 200g jar to a 1kg bottle effortlessly, maximizing your line's Overall Equipment Effectiveness (OEE).