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Automatic Food Packaging Machine Manufacturer | Dession Machinery
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high speed 4 lanes wasabi stick mustard sachet filling sealing packing machine automatic

high speed 4 lanes wasabi stick mustard sachet filling sealing packing machine automatic

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Product Details Attribute

High-Speed 4 Lanes Wasabi Stick Mustard Sachet Filling Sealing Packing Machine Automatic

Fully Automated Multi-Lane Liquid & Paste Stick Pack System (Up to 160-200 sachets/min)

Target Industries & Applications | Who We Serve

  • Condiment & Sauce Processing Plants: Engineered for high-speed, high-precision vertical multi-lane packaging of pungent and viscous pastes like Japanese wasabi, yellow mustard, ketchup, chili sauce, mayonnaise, and soy sauce.
  • Contract Packaging (Co-packing) Facilities: Multi-lane stick pack design allows contract packers to achieve maximum throughput with a compact footprint, maximizing production output per square foot.
  • Fast Food & Catering Supply Chains: Perfect for producing individual-serving condiment mini stick sachets distributed to quick-service restaurants (QSR), airline catering, and meal-kit delivery companies.
  • Food Safety & Hygienic Environments: Designed with anti-corrosive materials suitable for heavy-duty chemical cleaning and acidic or spicy condiment environments.

Technical Specifications & Engineering Highlights

  1. High-Efficiency 4-Lane Synchronized Operation: Multiplies production speed compared to traditional single-lane vertical packaging machinery. Smoothly forms, fills, and seals 4 stick sachets simultaneously, achieving an uninterrupted output of up to 200 bags per minute.
  2. Rotary Valve / Piston Dosing Filler: Specially configured for viscous condiments like wasabi and mustard. Guarantees drip-free, high-accuracy volumetric filling per lane, eliminating air bubbles and product tailing for immaculate edge seals.
  3. Advanced Servo Control & PLC System: Integrated with 3-axis independent servo motors managing film pulling, vertical sealing, and horizontal cutting. Features precise bag length setting directly via the HMI touchscreen, with zero film wastage during machine startup.
  4. Pungency Containment & SUS304 Sanitary Construction: Heavy-duty structural frame with food-grade SUS304/SUS316 stainless steel on all contact components. The sealed enclosure shields operators from strong volatile mustard/wasabi fumes. Meets CE, ROHS, and SGS standards for global food factories.
  5. Custom Engineering (MOQ = 1): We customize lane widths, easy-tear notches (V-shape or micro-perforation), chain-pack counts, and date-coding systems to match your precise film material. Minimum Order Quantity: 1 Unit.

Overcoming Plant Vulnerabilities | Solutions for Manufacturers

Pain Point 1: Low Production Efficiency & High Labor Costs in Single-Lane Systems

The Solution: The automatic 4-lane design condenses the footprint of four independent single-lane machines into one centralized automated system. One operator can manage the entire line from bulk paste feeding to finished sachet sorting, slashing operational labor costs by over 70%.

Pain Point 2: Paste Draining Leaks, Tailings, and Defective Product Seals

The Solution: Viscous pastes like wasabi easily contaminate the sealing area, leading to high scrap rates and messy packaging. Our machine features an advanced pneumatic pull-back anti-drip nozzle system. This ensures sharp, product-free cutting zones and a 99.9% seal pass rate under rigorous transport pressures.

Pain Point 3: Time-Zone Delays for Technical Support & Costly Factory Downtime

The Solution: To eliminate technical hurdles, our systems include an intuitive HMI interface with automated fault self-diagnosis. Furthermore, we provide 24/7 dedicated remote engineering support synchronized with your local business hours, complemented by an expedited international spare parts dispatch service.

Technical Parameters

Parameter Item Specifications
Model DS-420Y-4L
Lane Capacity 4 Lanes (Four channels)
Packaging Speed 160 - 200 sachets / min (Depends on viscosity)
Filling Range 1 - 30 ml (Customizable volume)
Sachet Length 50 - 180 mm
Film Width (Max) Max 420 mm
Sealing Type Back Sealing Stick Pack
Power Supply 220V/380V, 50-60Hz, 4.5KW
Machine Weight Approx. 850 kg
Dimensions (L*W*H) 1600 * 1200 * 2100 mm
Default
Model DS-600X
Lanes 4-16Lanes
Packing Speed 20-40Cycle/Min
Machine Weight 650KG
Voltage 220V, 50/60HZ

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