Fully Automatic Rotary Sauce Cup Filling and Sealing Machine

High-Speed Rotary Cup Filling & Heat Sealing Solution for Ketchup, Salad Dressing, Chili Oil, Honey, and Pre-Portioned Sauce Cups / Pods

Target Industries & Applications | Who We Serve

• Tier-1 Condiment & Sauce Manufacturers: Engineered for industrial-scale 24/7 production lines requiring high-speed, automated cup feeding, volumetric liquid filling, foil die-cutting/film sealing, and sealing for portion-controlled sauce cups, dipping pods, and condiment cups.

• Global Food Service & Fast-Food Supply Chain Packers: Optimized for handling single-serve take-out condiment containers (e.g., fast-food ketchup cups, salad dressing pods, mustard and chili oil cups), ensuring hermetic heat seals and zero oil leakage during transport.

• Integrated End-of-Line (EOL) Automation: Serves as the primary portion-packaging station, capable of seamless synchronization with automatic labeling machines, batch inkjet coders, checkweighers, and real-time carton packing systems.

• Moisture-Proofing, Leak Prevention & Extended Shelf Life: Delivers secure, wrinkle-free aluminum foil or plastic peelable film seals, preventing oil separation, oxidation, and contamination while maximizing retail presentation and shelf life.

Technical Specifications & Engineering Highlights

• High-Precision Rotary Indexing Table System: Equipped with heavy-duty intermittent rotary mechanisms and intelligent PLC control, ensuring smooth, vibration-free multi-station synchronization (cup dropping, optical detection, liquid filling, foil placing, dual-temperature sealing, and automatic push-out) at stable outputs up to 1,500–3,000+ cups/hour.

• Anti-Drip Volumetric Pumping & Clean Nozzles: Features pneumatic/servo-driven piston pumps with anti-drip suck-back valves, preventing sauce dripping onto the cup rims and ensuring clean, contamination-free heat seals.

• Robust GMP-Compliant Stainless Steel Construction: Built using SUS304 food-grade stainless steel, featuring an ergonomic, wash-down-friendly design that meets strict food hygiene and safety regulations.

• Smart Sensors & "No Cup, No Fill" Protection: Integrated with intelligent photoelectric sensors to detect empty stations, preventing liquid waste, film misplacement, or messy sealing failures.

• Global Open-Architecture Infrastructure (MOQ = 1): Built for 24/7 continuous industrial operation. Minimum Order Quantity: 1 Unit.

Overcoming Plant Vulnerabilities | Solutions for Manufacturers

Pain Point 1: Sauce Splashing on Cup Rims, Causing Weak Heat Seals, Edge Leaking, and Oil Seepage During Storage

• The Dession Solution: Our proprietary anti-drip filling nozzles combined with precise PID constant-temperature sealing dies guarantee clean sealing surfaces and 100% hermetic airtight seals on plastic or aluminum foil lids.

Pain Point 2: Inaccurate Indexing Alignment and Film Misplacement Leading to High Scrap Rates in High-Speed Rotary Operations

• The Dession Solution: Integrated with a high-precision cam indexer and closed-loop sensor tracking, ensuring absolute positional accuracy at every station and zero deviation during high-speed runs.