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cGMP Multi-Lane Stick Pack Machine for Protein and Whey Powder

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Brand: DESSION
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cGMP Multi-Lane Stick Pack Machine for Protein and Whey Powder

Pharmaceutical-Grade Multi-Lane VFFS Bagger with Independent Servo Auger Array & Complete Cross-Contamination Prevention

Target Industries & Applications | Who We Serve

  • Tier-1 Nutriceutical & Sports Nutrition Co-Packers: Specifically designed for elite contract manufacturers (such as SternMaid America) operating under strict cGMP environments, running continuous multi-shift production for single-serve premium protein stick packs.

  • Allergen-Controlled & Multi-Recipe Formulators: Optimized for plants managing high-mix recipe schedules requiring total allergen segregation when alternating between dairy-derived whey protein isolates and plant-based proteins.

  • Functional Food & Premium Dietary Supplements: Engineered for high-speed micro-gram precision dosing of hydrolyzed collagen peptides, branched-chain amino acids (BCAAs), meal replacements, and instant vitamin powder mixes.

  • High-OEE Cross-Category Plant Utilization: A vital asset-multiplying system for multi-brand contract lines that alternate production schedules between high-dust health powders and instant functional beverage formulations.

Technical Specifications & Engineering Highlights

  • Full cGMP & FDA Sanitary Compliance Architecture: Built entirely from heavy-gauge, marine-grade SUS304 or SUS316 stainless steel with zero crevices, smooth mirrored-polish surfaces, and continuous sanitary TIG welds to prevent micro-bacterial accumulation and powder trapping.

  • Independent Multi-Lane Servo Auger Dosing Matrix: Each individual packaging lane is integrated with its own vertical dosing screw driven by an independent servo motor, ensuring absolute volumetric flow precision and uniform filling weight for cohesive, sticky, or static-prone protein powders.

  • Tool-less 15-Minute Changeover & Quick-Clean Disconnects: Engineered with split-type hoppers and tool-free quick-release auger shafts, enabling plant operators to perform deep cleaning, dry purging, or allergen washdowns between batch resets within 15 minutes.

  • Active Negative-Pressure Dust Extraction Network: Features synchronized vacuum extraction shrouds positioned around the multi-lane forming shoulders and sealing jaw boundaries to isolate and remove airborne dust before heat seal compression.

  • Hermetic Leak-Proof Multi-Lane Heat Sealing Jaws: Deploys high-pressure constant heat-sealing bars driven by premium pneumatic/servo mechanisms to melt cleanly through any residual powder fines, ensuring 100% airtight, puncture-resistant stick pack seams.

  • Global Open-Architecture Industrial Automation (MOQ = 1): Fully integrated with premium international electronics (Siemens PLC/HMI, Delta servo drives, SICK registration photo-eyes, Omron temperature controllers) ensuring seamless parts sourcing and global troubleshooting. Minimum Order Quantity: 1 Unit.

Overcoming Plant Vulnerabilities | Solutions for US Co-Packers

Pain Point 1: Sticky, Poor-Flowing Whey Powder Bridging in Hoppers, Causing Dosing Variance Across Parallel Lanes

  • The Dession Solution: Cohesive protein formulations stick to metal walls, causing empty bags or severe weight fluctuations between lanes. Dession implements individual servo auger controls per lane combined with a continuous, pneumatically operated mechanical rotary agitator to force even powder flow, maintaining strict weight tolerances on high-speed runs.

Pain Point 2: Catastrophic Brand Recalls Due to Allergen Cross-Contamination (e.g., Whey/Dairy Residue in Vegan Mixes)

  • The Dession Solution: Shared machinery is the primary source of cross-contamination in contract packing. Our cGMP-compliant open-frame structure with mirrored-polish components allows full structural visibility, zero-residue toolless cleanout, and effortless swap-outs of product-contact kits, guaranteeing 100% safe recipe transitions.

Pain Point 3: Technical Service Lag and Protracted Down-Time Over International Support Channels

  • The Dession Solution: We protect multi-shift factory operations by offering 24/7 dedicated remote engineering support fully synchronized with North American business hours, backed by globally standardized automation components for simple local maintenance.

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