Automatic 8-Lane Back-Seal Powder Packaging Machine for Probiotics

High-Speed 8-Lane VFFS Packaging Solution with Back-Seal Technology for Probiotics, Active Bacteria, and Pharmaceutical Powders

Target Industries & Applications | Who We Serve

• Tier-1 Pharmaceutical & Biotech Manufacturers: Engineered for industrial-scale production lines requiring ultra-high-speed, 24/7 automated 8-lane back-seal sachet packaging for probiotic powders, active lactic acid bacteria, pharmaceutical health mixes, and sensitive health supplements (1g – 10g stick packs).

• Global Nutraceutical & Functional Food Brands: Optimized for handling multi-layer high-barrier aluminum-foil films, ensuring robust, hermetic back-seals that protect moisture- and oxygen-sensitive live bacteria from deactivation and caking.

• Integrated End-of-Line (EOL) Automation: Serves as the high-capacity core of your packaging line, capable of seamless synchronization with multi-lane auger fillers, micro-dosing systems, metal detectors, checkweighers, and automatic cartoning/labeling systems for a "Turnkey" factory solution.

• Retail-Ready Shelf Appeal: Delivers a pristine, professional back-seal finish (high-output stick packs or pillow sachets), ensuring your probiotic supplement products meet global pharmaceutical and retail standards.

Technical Specifications & Engineering Highlights

• Precision "8-Lane" High-Speed Micro-Dosing Engine: Features advanced independent 8-lane micro-auger filling screws and dual servo-driven film pulling mechanisms, ensuring ultra-precise micro-weight dosing within ±0.5% accuracy.

• Hermetic "Oxygen & Moisture Barrier" Back-Seal System: Equipped with specialized constant-temperature PID heating bars and high-pressure 8-lane back-seal dies, cutting straight through fine probiotic powder accumulation to guarantee 100% airtight, vacuum-compatible seals.

• GMP-Grade Sanitary Stainless Steel Build: Built using heavy-duty, corrosion-resistant SUS304/316 stainless steel, featuring mirror-polished contact parts, smooth dead-corner-free surfaces, and centralized dust-extraction ports for strict sanitation compliance.

• Modular "Quick-Change" Format & Slitting: Utilize tool-less multi-lane forming sets and precision slitting blades to switch between different stick pack widths in under 15 minutes.

• Global Open-Architecture Infrastructure (MOQ = 1): Built for 24/7 continuous industrial operation. Minimum Order Quantity: 1 Unit.

Overcoming Plant Vulnerabilities | Solutions for Manufacturers

Pain Point 1: Probiotic Deactivation and Sealing Leaks Caused by Moisture and Oxygen Exposure

• The Dession Solution: Our high-pressure pneumatic back-sealing dies combined with deep PID temperature stabilization create an absolute airtight, high-barrier seal, locking out ambient humidity and oxygen to preserve maximum bacterial viability.

Pain Point 2: Weight Inconsistency and Waste of Expensive Probiotic Strains

• The Dession Solution: Each of the 8 lanes features an independently driven high-precision micro-auger screw, allowing individual micro-adjustment of fill volumes to ensure uniform weight distribution and prevent costly overfilling of expensive live strains.

Pain Point 3: Fine Powder Dust Accumulation Causing Faulty Seals in 8-Lane Lines

• The Dession Solution: The machine integrates specialized anti-dust sealing profiles and vacuum exhaust ports, effectively clearing the sealing zone during high-speed operation to prevent leakage.